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Why do parts that passed inspection come back?
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THE QUESTION

Why do parts that passed inspection come back?

Does one influence the other? Three quarters of the votes cast decide.

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176 / 180 settled 0 for you to answer
Last tally: 176 decided · 1 escalated to cross-group panels · 0 contested · 3 below quorum — panels need at least max(2, 75% of panel) votes cast; your smallest panel has 15 members.
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Quotes are won on price, so cycle times are cut to the bone → influences? → Temperature in the shop swings fifteen degrees between morning and afternoon
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Completed phase — the record of pairs and votes stands above.Logic sidecar ↗
Batch traceability ends at the doorTemperature in the shop swings fifteen degrees between morning and afternoonopendiscuss
Deburring is done by whoever is freeopen escalateddiscuss
Setup sheets are in the setter's head, not on paperNew jobs are quoted from the last similar job, not from the drawingopendiscuss
Maintenance is done when a machine stopsThe customer's returns log and ours do not matchopendiscuss
Rework is not counted anywhereQuotes are won on price, so cycle times are cut to the bone✓ yesdiscuss
Customers changed their inspection method and never told usOperators are paid on parts per hour✓ yesdiscuss
Customers changed their inspection method and never told usCoolant is changed when it smells, not on a schedule✓ yesdiscuss
Quotes are won on price, so cycle times are cut to the boneThe oldest machine makes the tightest-tolerance part✓ yesdiscuss
Quotes are won on price, so cycle times are cut to the boneOperators are paid on parts per hour✓ yesdiscuss
The same operator runs the same machine for years and nobody checks the settingsThe drawing on the floor is not the revision the customer ordered✓ yesdiscuss
Tool wear is judged by earDeburring is done by whoever is free✓ yesdiscuss
Deburring is done by whoever is freeParts that pass our inspection fail the customer's✓ yesdiscuss
Parts that pass our inspection fail the customer'sThe customer's returns log and ours do not match✓ yesdiscuss
Deburring is done by whoever is freeThe customer's returns log and ours do not match✓ inferreddiscuss
Quotes are won on price, so cycle times are cut to the boneCoolant is changed when it smells, not on a schedule✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
Coolant is changed when it smells, not on a scheduleQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
Rework is not counted anywhereTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
Rework is not counted anywhereCustomers changed their inspection method and never told us✗ nodiscuss
The drawing on the floor is not the revision the customer orderedThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
The drawing on the floor is not the revision the customer orderedThe oldest machine makes the tightest-tolerance part✗ nodiscuss
The drawing on the floor is not the revision the customer orderedCoolant is changed when it smells, not on a schedule✗ nodiscuss
The drawing on the floor is not the revision the customer orderedBatch traceability ends at the door✗ nodiscuss
Customers changed their inspection method and never told usThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Coolant is changed when it smells, not on a scheduleCustomers changed their inspection method and never told us✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
Rework is not counted anywhereThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonOperators are paid on parts per hour✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsOperators are paid on parts per hour✗ nodiscuss
Batch traceability ends at the doorQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
The drawing on the floor is not the revision the customer orderedCustomers changed their inspection method and never told us✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneCustomers changed their inspection method and never told us✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Rework is not counted anywhereBatch traceability ends at the door✗ nodiscuss
The oldest machine makes the tightest-tolerance partTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
Coolant is changed when it smells, not on a scheduleThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Operators are paid on parts per hourThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
The drawing on the floor is not the revision the customer orderedQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
Customers changed their inspection method and never told usThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneRework is not counted anywhere✗ nodiscuss
Customers changed their inspection method and never told usRework is not counted anywhere✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneBatch traceability ends at the door✗ nodiscuss
The drawing on the floor is not the revision the customer orderedRework is not counted anywhere✗ nodiscuss
Operators are paid on parts per hourRework is not counted anywhere✗ nodiscuss
The oldest machine makes the tightest-tolerance partCoolant is changed when it smells, not on a schedule✗ nodiscuss
Coolant is changed when it smells, not on a scheduleBatch traceability ends at the door✗ nodiscuss
Customers changed their inspection method and never told usTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
Customers changed their inspection method and never told usBatch traceability ends at the door✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonBatch traceability ends at the door✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonCoolant is changed when it smells, not on a schedule✗ nodiscuss
Batch traceability ends at the doorThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Coolant is changed when it smells, not on a scheduleRework is not counted anywhere✗ nodiscuss
The oldest machine makes the tightest-tolerance partThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
Operators are paid on parts per hourTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsCustomers changed their inspection method and never told us✗ nodiscuss
Batch traceability ends at the doorCoolant is changed when it smells, not on a schedule✗ nodiscuss
Operators are paid on parts per hourCustomers changed their inspection method and never told us✗ nodiscuss
Batch traceability ends at the doorCustomers changed their inspection method and never told us✗ nodiscuss
Rework is not counted anywhereThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Operators are paid on parts per hourThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Operators are paid on parts per hourThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
The oldest machine makes the tightest-tolerance partRework is not counted anywhere✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
Batch traceability ends at the doorOperators are paid on parts per hour✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonCustomers changed their inspection method and never told us✗ nodiscuss
Coolant is changed when it smells, not on a scheduleThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Operators are paid on parts per hourBatch traceability ends at the door✗ nodiscuss
The oldest machine makes the tightest-tolerance partOperators are paid on parts per hour✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
The oldest machine makes the tightest-tolerance partThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonRework is not counted anywhere✗ nodiscuss
Operators are paid on parts per hourQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
The oldest machine makes the tightest-tolerance partQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
The oldest machine makes the tightest-tolerance partBatch traceability ends at the door✗ nodiscuss
Rework is not counted anywhereOperators are paid on parts per hour✗ nodiscuss
Coolant is changed when it smells, not on a scheduleTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsBatch traceability ends at the door✗ nodiscuss
Coolant is changed when it smells, not on a scheduleThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneTemperature in the shop swings fifteen degrees between morning and afternoon✗ noin focus ↑ · close ✕
The same operator runs the same machine for years and nobody checks the settingsRework is not counted anywhere✗ nodiscuss
Customers changed their inspection method and never told usThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
Rework is not counted anywhereCoolant is changed when it smells, not on a schedule✗ nodiscuss
Rework is not counted anywhereThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
The drawing on the floor is not the revision the customer orderedOperators are paid on parts per hour✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsThe oldest machine makes the tightest-tolerance part✗ nodiscuss
Operators are paid on parts per hourCoolant is changed when it smells, not on a schedule✗ nodiscuss
The same operator runs the same machine for years and nobody checks the settingsCoolant is changed when it smells, not on a schedule✗ nodiscuss
The oldest machine makes the tightest-tolerance partCustomers changed their inspection method and never told us✗ nodiscuss
Batch traceability ends at the doorThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
The drawing on the floor is not the revision the customer orderedTemperature in the shop swings fifteen degrees between morning and afternoon✗ nodiscuss
Coolant is changed when it smells, not on a scheduleOperators are paid on parts per hour✗ nodiscuss
Customers changed their inspection method and never told usQuotes are won on price, so cycle times are cut to the bone✗ nodiscuss
Temperature in the shop swings fifteen degrees between morning and afternoonThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Batch traceability ends at the doorRework is not counted anywhere✗ nodiscuss
Batch traceability ends at the doorThe drawing on the floor is not the revision the customer ordered✗ nodiscuss
Quotes are won on price, so cycle times are cut to the boneThe same operator runs the same machine for years and nobody checks the settings✗ nodiscuss
Deburring is done by whoever is freeSetup sheets are in the setter's head, not on paper✗ nodiscuss
Deburring is done by whoever is freeFirst-off inspection is skipped when the job is late✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingFirst-off inspection is skipped when the job is late✗ nodiscuss
Deburring is done by whoever is free✗ nodiscuss
First-off inspection is skipped when the job is late✗ nodiscuss
The customer's returns log and ours do not match✗ nodiscuss
Setup sheets are in the setter's head, not on paperMaintenance is done when a machine stops✗ nodiscuss
✗ nodiscuss
Maintenance is done when a machine stopsDeburring is done by whoever is free✗ nodiscuss
The customer's returns log and ours do not matchMaintenance is done when a machine stops✗ nodiscuss
Setup sheets are in the setter's head, not on paper✗ nodiscuss
Deburring is done by whoever is freeTool wear is judged by ear✗ nodiscuss
Parts that pass our inspection fail the customer's✗ nodiscuss
Tool wear is judged by earNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
The customer's returns log and ours do not matchFirst-off inspection is skipped when the job is late✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Setup sheets are in the setter's head, not on paperTool wear is judged by ear✗ nodiscuss
The customer's returns log and ours do not matchParts that pass our inspection fail the customer's✗ nodiscuss
Parts that pass our inspection fail the customer'sDeburring is done by whoever is free✗ nodiscuss
Tool wear is judged by earMaintenance is done when a machine stops✗ nodiscuss
Tool wear is judged by ear✗ nodiscuss
First-off inspection is skipped when the job is lateDeburring is done by whoever is free✗ nodiscuss
The customer's returns log and ours do not match✗ nodiscuss
Tool wear is judged by earParts that pass our inspection fail the customer's✗ nodiscuss
The customer's returns log and ours do not matchTool wear is judged by ear✗ nodiscuss
Tool wear is judged by ear✗ nodiscuss
Maintenance is done when a machine stopsSetup sheets are in the setter's head, not on paper✗ nodiscuss
First-off inspection is skipped when the job is lateMaintenance is done when a machine stops✗ nodiscuss
The customer's returns log and ours do not matchDeburring is done by whoever is free✗ nodiscuss
Parts that pass our inspection fail the customer'sTool wear is judged by ear✗ nodiscuss
Parts that pass our inspection fail the customer'sSetup sheets are in the setter's head, not on paper✗ nodiscuss
The customer's returns log and ours do not matchSetup sheets are in the setter's head, not on paper✗ nodiscuss
Setup sheets are in the setter's head, not on paperDeburring is done by whoever is free✗ nodiscuss
Parts that pass our inspection fail the customer'sMaintenance is done when a machine stops✗ nodiscuss
First-off inspection is skipped when the job is lateParts that pass our inspection fail the customer's✗ nodiscuss
The customer's returns log and ours do not match✗ nodiscuss
Tool wear is judged by earSetup sheets are in the setter's head, not on paper✗ nodiscuss
Maintenance is done when a machine stopsFirst-off inspection is skipped when the job is late✗ nodiscuss
Setup sheets are in the setter's head, not on paper✗ nodiscuss
Setup sheets are in the setter's head, not on paperParts that pass our inspection fail the customer's✗ nodiscuss
Deburring is done by whoever is free✗ nodiscuss
Maintenance is done when a machine stops✗ nodiscuss
Maintenance is done when a machine stopsTool wear is judged by ear✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingDeburring is done by whoever is free✗ nodiscuss
Tool wear is judged by earThe customer's returns log and ours do not match✗ nodiscuss
Deburring is done by whoever is freeMaintenance is done when a machine stops✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingParts that pass our inspection fail the customer's✗ nodiscuss
Parts that pass our inspection fail the customer'sNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
The customer's returns log and ours do not matchNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Setup sheets are in the setter's head, not on paper✗ nodiscuss
First-off inspection is skipped when the job is lateNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Maintenance is done when a machine stops✗ nodiscuss
Parts that pass our inspection fail the customer's✗ nodiscuss
First-off inspection is skipped when the job is lateSetup sheets are in the setter's head, not on paper✗ nodiscuss
✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingSetup sheets are in the setter's head, not on paper✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingTool wear is judged by ear✗ nodiscuss
Maintenance is done when a machine stopsParts that pass our inspection fail the customer's✗ nodiscuss
First-off inspection is skipped when the job is lateThe customer's returns log and ours do not match✗ nodiscuss
Maintenance is done when a machine stopsNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Maintenance is done when a machine stops✗ nodiscuss
First-off inspection is skipped when the job is lateTool wear is judged by ear✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Tool wear is judged by ear✗ nodiscuss
Deburring is done by whoever is freeNew jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Parts that pass our inspection fail the customer'sFirst-off inspection is skipped when the job is late✗ nodiscuss
First-off inspection is skipped when the job is late✗ nodiscuss
First-off inspection is skipped when the job is late✗ nodiscuss
Parts that pass our inspection fail the customer's✗ nodiscuss
Setup sheets are in the setter's head, not on paperFirst-off inspection is skipped when the job is late✗ nodiscuss
First-off inspection is skipped when the job is late✗ nodiscuss
Tool wear is judged by ear✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingThe customer's returns log and ours do not match✗ nodiscuss
Tool wear is judged by earFirst-off inspection is skipped when the job is late✗ nodiscuss
The customer's returns log and ours do not match✗ nodiscuss
Deburring is done by whoever is free✗ nodiscuss
Setup sheets are in the setter's head, not on paper✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawing✗ nodiscuss
Setup sheets are in the setter's head, not on paperThe customer's returns log and ours do not match✗ nodiscuss
New jobs are quoted from the last similar job, not from the drawingMaintenance is done when a machine stops✗ nodiscuss
Maintenance is done when a machine stops✗ nodiscuss
Parts that pass our inspection fail the customer's✗ nodiscuss